If you can make it so that the jack doesn't need to collapse fully, then you'll improve the longevity quite significantly. I got mine from the junkyard/auto salvage yard for $5. The table structure was turned right-side up, and the beam portion was created by fitting it into place, piece by piece. Locate the positions you want the dowel slide to through. Many of the people who have purchased plans for the Jack Bench have told me how much they love their Jack Benches. These are all BIG maybes. Required fields are marked *. 3x6 layered mdf top. I hooked it up to a motorcycle battery . the threaded rod is what ive ever needed. Please wear eye protection and hearing protection. I had to sand the dowels down just a hair in order to hammer them on. A comfortable work height for any project. (a letter press? Answer I've used it for a couple small sewing projects at the lowest setting, as well as for some standing sewing machine tinkering at the middle height. This site uses affiliate links. The lower beam is attached securely to the outer leg sleeve portions, and the upper beam is attached loosely to the inner leg portions. I have a small charger and an AGM battery to power the jack that I have mounted under the table top. I built my table tablesaw height so it could function as an outfeed table but I am going to try to incorporate your idea into it. Great table, I will be building the torsion box table top here soon hopefully.

Mocking all of this up and making a few sketches and taking key measurements is very important! I used pieces of an old 1/4" thick rubber mudflap to create bumpers to add to the upper beam structure as well as each support block. After extensive testing I now use and recommend motorcycle jacks. The only variants to the 36 rule in my shop are the band saw and the floor-standing drill press. Nice design, Hi everybody thanks for all the nice comments on my assembly table. on Introduction, awsome work ,added to my build list thanks for sharing,godbless. I like the electric adjustable table modification that PhantasticOne suggests. Thats why I designed the Jack Bench! Top subscription boxes right to your door, 1996-2022, Amazon.com, Inc. or its affiliates. The only differences are that I used metal pins to hold the legs at different heights and I used a 12V electric scissor jack that I had bought for one of my cars. I matched the 2x4 blocks, located the space to hold the tapped bar and I dado cut half out of each 2x4. I really love how easy it is to adjust the height of my bench, too. Please note: I switched over to motorcycle jacks after I posted the (above) photo/video, and thats why there is a regular scissors jack in that photo. Thanks for sharing the plans. The thread on the jack has simply stripped after just a couple of months of light use. The reason I used a motorcycle battery is the Jack draws a lot of amps and my electrician buddy figured this was the most economical way to deal with it. So far so good. These cookies will be stored in your browser only with your consent. It's doubly neat that you were able to honor your grandfather's legacy. I adjust it high for most work, especially machine work, like when I am routing the edge of a board. After you peg the corners u could even lower the jack and take all the pressure off the jack. We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. That way if I have a big piece and need to extend it from a work bench to a table saw extension for more support, everything is level and even. Price and other details may vary based on product size and color. Drill through the top face far enough with your spade bit to locate one the bottom drawer face. I am redoing my shop right now and arranging EVERYTHING to be at (kitchen-counter height) 36. I think you have solved my problem. Eight support brackets were made from scrap plywood. on Step 16. Thought this was a great idea - and modified it to make a raising cabinet for my table saw. I wasnt working from plans and I literally just finished it yesterday. The jack I used has a effective lift range of 11.5 inches. Share it with us! thanks for sharing, The cookie is used to store the user consent for the cookies in the category "Performance". My Grandfather died 35 years ago. The jack is used to raise or lower the top surface to just above the desired height. The jack came with an attached remote with up and down buttons that I mounted on the front of the table. This Tommy Bar was his, as was the socket. Did your friend ever make the sketchup plans for this? Update: After initially posting this project, I've seen that others have done similar tables with excellent results. This is the tapped bar that was on the end of the threaded rod we cut off the scissor jack. The drive nut on the threaded rod does have 2 washers on it already. This cookie is set by GDPR Cookie Consent plugin. Should I ever be compensated to write, I will make full disclosure. To my suprise it wasnt to expensive. Everything was put into place inverted on my worktable, and pieces of birch plywood were added as shown, first with glue, brad nails, and then screwed into counter sunk holes. Are they off the shelf items or did you fabricate them yourself? Share it with us! So clever! However, there are millions of products and services on the web, and I only promote those products or services that I would use personally. Wax holes and guide dowels.

To mount the legs to the lower beam, I added a plywood boss (< explanation) to each leg. Ah bummer, that's no good. No. That first video is incredibly out of date, and by todays standards it is almost unwatchable. The Wood Whisperer, The Wood Whisperer Guild, TWW, and TWW Guild are trademarks of The Wood Whisperer Inc. All rights reserved. And because I will never have the time or patience (or space) to attempt such a table, I will offer one idea regarding table height. The casters were attached to the outer legs now, and the lower beam was test-fit to decide on the necessary height to attach it to these outer legs. Cut a slot in the end of your dowels to receive wedges and hold everything tight later. Without these blocks in place the jack only supports the table top at the direct center, so blocks are necessary to remove any wobble or teeter. Wow, great concept. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); The Wood Whisperer is proudly sponsored by brands that Marc trusts. About: Make. Dont know if this helps let me know. Pair up the drawer fronts. It will probably take a week or two, but I should have some plans soon.

What a great idea. I am really glad to be giving it a second life. Just wondering if you could provide details on lift assembly. It works far better than I anticipated, and I love it! 2017 Copyright. You are creative, motivated, productive people. Enjoy! When you build one, be sure to box yours in so you don't have to look at it! I never did. I'm putting one of these on it! The inner legs were tied in place, loose enough to allow them to wiggle freely within the upper portions of the outer leg sleeves. I screwed and glued on the mounted face so the top was flush with the work surface. Reply Additional photos here https://imgur.com/gallery/hZ8IaII, For those asking for plans, I just spoke with a buddy of mine who agreed to do up some plans in sketchup for me. I didnt realize that there was comments thats why its taken me so long to reply. Quesiton: the weight of the entire table (and project) appears to be on the head of the jack which looks to be about a dollar bill folded in half. I thought you might be interested in it since you gave yours away and will have to build a new one when you get your new shop. There are 4 pegs for each leg that make it rock solid the middle leg is only for the height adjustment or the jack. https://www.instructables.com/id/Multi-Tool-Flip-Top-Table/. Did you build your table in 80/20? You have to lock it down by tightening fluted knobs installed in the posts. Properly sized but joined. This website uses cookies to improve your experience while you navigate through the website. Your email address will not be published. The threaded rod was so affordable and so handy I've been thinking of getting a couple more and making a small apple press for cider (the threading may be too wide for that), a bottle cutter, a tortilla/pizza dough press or a router lift. The inner leg pieces had pieces of paracord added so they could be tied to the upper beam structure. The inner leg portions are made in the same manner, from four pieces that are just a hair under 2" wide, resulting in a finished outside width of just under 2 3/4". I adjust is even higher for detail work, like when I am doing marquetry or veneer work. An adjustable height bench is always at the perfect height, for EVERY member of your family. Thanks!!!!!! Fine piece of craftsmanship and I love the Jack. I bored out the holes that the dowels would slide through a bit so it was snug but it could slide. I really like your assembly table. Question If there's much weight to lift - then plan a hydraulic system.Next problem - again, a weight issue, I think - is to get it rising nice and level. Im in the process of designing my own variation of this awesome table, but came upon a stumbling point. Cut the profiled trim off the tops of the drawer faces. If so, how did it turn out? As for charging it not required very often at all the battery last a long time many ups and downs. Of course, that'll restrict the range available. Love your site and all your podcasts. Then I held this block up to it's back side and scribed through the rod hole where the rod will travel through the block. The cookies is used to store the user consent for the cookies in the category "Necessary". I know that the adjustable height assembly table helps with tall projects and low ceiling height. I'm sure there are several ways to hide this by boxing it in. I cut the slot all the way to the sanded shoulder that the drawer face will be snug up against. These cookies track visitors across websites and collect information to provide customized ads. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Plywood provides precision and stability over time, whereas solid wood would be prone to expanding and contracting with changes in environment humidity, etc. The outer sleeve portions of each leg are each made of four pieces of 3/4" thick plywood that are 3 1/2" wide. It's just fine for sitting and working - I use it everyday and have no complaints. This isn't required of course, and I'd recommend using new materials if that's an option! 2 reclaimed oak false drawer fronts. The views and opinions expressed on this blog are purely our own. Thanks. The main design challenge with this table was creating a functional single-point, center lift mechanism, with four peripheral telescopic legs that provide smooth lift guidance without sticking or binding up. With the main pieces attached to create the upper beam portion, it was removed from the structure and additional pieces of birch plywood were added to complete it. Also the drawers are soft closing which are fantastic I will never buy regular closing drawers again. If you're willing to snap a photo or two, I'd really love to see it! How did you attach the torsion box top to the top of the posts? It hasn't been used in that long. This cookie is set by GDPR Cookie Consent plugin. But opting out of some of these cookies may affect your browsing experience. This was about 2 inches. These are glued and brad-nailed together, with a finished outside width of 4 1/4". About: I am a work in progress, but I'm working on it. Great job on the step-by-step instructions. Motorcycle jacks are better for this bench design because of their wide and stable platform. The table top is lifted by either hand cranking the jack or using a power drill with a homemade crank rod. Amazing work! Being able to EASILY move my bench around is truly a luxury and I am so glad that I included that in my bench design! Designed and developed by Underscorefunk Design. Hmmm, I always did want to take apart that 55 Chevy. The jointer is also much easier to use at a more upright height. The top of the bench had been thru a lot, paint, burns, unknown chemical spills. Great work.

I matched up two 2x4 blocks that will hold the tapped bar. That worked well - but now the scissor jack has failed. 3 years ago I kept a piece of the top. It is solid as a rock. Quick question though. One ton 12v electric car jack one ebay motors for 70-90 bucks. Question now is whether I simply abandon the idea or go out and buy another jack - and wait for it to fail again. nice idea! The middle height is the exact same as my table saw so I can use it as a outfeed table. Which works well.So the bottom line is that if you only have a reasonably light table top to shift, then go for the scissor jack. ill upload a picture of the finished bench. Cut the threaded rod out of the scissor jack. Reply Love the design There are two scissors jacks. 2 years ago. 6 years ago :{). I got an old sewing machine when I was just a kid, and I've been making stuff ever since. What I should have done was dado cut the entire bar slot out of one block and been done with it. The threaded rod must travel through it at the same distance below the work surface as your vise faces.

Nice build but I'm not a fan of the Jack being visible as it is really ugly. After the paint was dry I lightly hand-sanded everything with 220 grit sandpaper, and gave the pieces a few coats of semi-gloss spray lacquer. Details are covered in the following steps, and should be helpful if you're interested in making something similar. 3 years ago. Any product claim, statistic, quote or other representation about a product or service should be verified with the manufacturer, provider or party in question. Reply Thanks for reading along. I discuss why I wanted an adjustable height workbench and why I love using it later in this article. 1 really old Tommy Bar. If the throw on this (9") isn't long enough I may, one day, end up making some bench dogs and drilling some holes. I had a pile of paint samples in my cupboard, and decided to mix them all together and see what I ended up with. My solution - as yet not fully screwed down and sorted - is to replace the scissor jack with a small hydraulic one. Finally, a way to blend a love of cars and woodworking.

Each piece was carefully measured, cut, and added using glue, clamps, brand nails, and screws. That is a great idea. There are more photos here https://imgur.com/gallery/hZ8IaII, That's a lot like this one, but yours is bigger.https://www.instructables.com/id/Make-an-Adjustable-Height-Table-With-a-Car-Jack/. You can easily get that off an ATX computer power supply. In that case my bench was too high. I always give honest opinions, findings, and experiences on products. How do you recharge your motorcycle battery? All of these pieces were cut using my table saw. Reply I adjust the height of my bench at least 3-4 times during construction of each and every project that I make. Your scissor jack is simply lifting a table top while I have a dirty great saw (DeWalt portable table saw) screwed to the top. 1 year ago. Learn. Just a tip. Locate where you want the rod to go through. Make sure the holes on the front drawer face are as tight on the dowels as possible. If theres enough interest Ill try and cobble something together. Nicely done. All content on The Wood Whisperer is copyrighted, and may not be reprinted in full form without my written consent. How much room do you have for legs under your desk ? The bench that I had back then was so low that I frequently got a backache when I used it. The way I did this part works but it is not what you should do. The table top is attached the the base structure with four small screws. This is the first time Ive seen one. Height adjusts from 28 to 48. I had a bunch of left over oak plywood scraps from previous projects that I wanted to use up. Totally cool! : ), Question If you wouldnt mind, I would like trying my hand at building this, but maybe making it a 46 for the top. Also, how long did you make the legs? Definitely worth patterning after. 7 years ago I've admired the flip top tool table design as well. I don't think I'll do that often. I don't want to crush anything in the vise or break the vise itself. 1 year ago You'll see that in the next step. When the supports are not in use, they stow inside little nooks built into the table structure. Thank you for sharing. yes it does plug in and I have plugs on the side to plug tools into.Thanks for all the nice comments Im glad you like it. I will try this next weekend. It was made as a craft and hobby table, designed with a few goals in mind: This table was made to be adjustable on a per-project basis, depending on which height is most comfortable to work at: for sitting and sewing, standing while building models, soldering, tinkering, etc. I also added little cleats to the underside of the table top to make locating it to the same precise location on the base easy if I ever have to take it off. Check out https://www.youtube.com/watch?v=LKUVgv_iLtM for example, which has a fantastic locking mechanism built in. About a 1/32" total gap on top and side of the inside leg portions provided what I felt was the right amount of play. Slide the drawer face over the dowels to the sanded shoulders of the dowel. And if you tighten the knobs on the shaft, you can keep it up indefinitely.

I didnt build the table, but from what I saw in the pics that appeared to be how he built it. You can see this in the first image. You have done great things for the craft or should I say sport. Reply For this project at least, it was a happy moment of truth and not a "back to the drawing board" realization! Of course I am always interested to know your thoughts on the bench itself, so please leave a comment or send me an email! hay i would like to have some information on the scissor jack .. actually i am looking for a project so would like to do this jack .. what is the motor specification RPM and size etc so would like to send me the other information on this jack like construction .. fixing .. remote connection and working with diagram, Its just a scissor jack you buy at a automotive store which plugs in your cigarette lighter. Very cool. "Thanks" I just put it to good use . Collection. This thing looks sturdy enough to hold anything! You may need to do this occasionally if things start binding. This idea in 80/20 would be great! I love this table! Good question - the answer is explained in detail in step 1 : )But in a nutshell - the top basically teeters on the jack, so blocks are used to support it when raised. Maybe you could install a foot pedal that translates vertical motion into rotational so you can raise the workbench from standing position. Cool idea with the lift to adjust the height. Copyright 2006-2022 The Wood Whisperer Inc. No rush. Did you make this project? The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". If you build your own Jack Bench, then please use the motorcycle jacks as recommended in the plans. The second one is used to pick the bench up off the floor and on to the mobile base. Might be good for a project, idk though, Im just a newb. on Step 13. on Step 5, Really excellent job, and very inspirational too! I was using one of the drawer faces to make sure the 2x4 was flush to the front of the counter top. The table has three easily-set heights: 30", 35.75", and 41.5". By clicking Accept, you consent to the use of ALL the cookies. - I was very happy with it! on Introduction. The table parts were disassembled and painted by hand. If a tornado comes though all that will be left standing are the concrete walls of my basement and this vise. Support blocks are then placed in each leg and the top is lowered onto the supports.

Im sure you can get the jack at any automotive store I bought it at Canadian tire here in Canada. One thing that isn't mentioned that I would do is to add a washer to the outer jaw to keep the wood from crushing where the leadscrew tightens against it. By Mike I just wonder about the power drain on the battery and having to recharge it. Let me know when you install the Airbag kit, so I can get photos of the dropped table! Wish you'd have made an instructable on that build. The inner and outer portions of each leg are 23" long. The table's base structure is made of two torsion boxes, or beams, between which the car jack rests. Some of them have also sent pictures of their completed benches. Please learn from my mistake. The open area is 13" deep from the table edge to the cross beams, 29" wide and 29" high at table's lowest setting. I have been trying to figure out how to do make a rock solid adjustable height assembly table for quite a while now.

And did you just use one layer of of MDF/plywood as the base? Birch ply construction. 7 years ago Save one of the tapped cross bars that are on the threaded rod. Great idea! I've got one of those old jacks sitting around. Is that enough support to keep the whole thing from wobbling? This flat top will be flush with the top of your workbench. Next I glued the retainer block to the backside of the vise jaw so the threaded rod holes line up (image 3). there is 3 different heights middle one being the exact height for table saw out feed. I always wondered a good way to repurpose those jacks. The basic structure of the legs were built first. Thanks for sharing. My father, brother and I eventually split up his tools. Is the battery so that you can still operate it when its not plugged in? The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. Please submit links to how-to pages and videos, pictures of beautiful and amazing pieces you made for us to admire, or help you finish. This looks awesome. The scissor Jack is from Canadian Tire any automotive store should carry them. . Hope you like it. Great project I had the same question as most u other guys, where do I get the jack so i can build this thing. Could you give more details on the scissor jack assembly? We also use third-party cookies that help us analyze and understand how you use this website. But you may have reasons for doing it with the battery. This is an adjustable-height table that lifts up and down using an automobile scissor jack. WOW!!! Thanks for the inspiration! Last I glued and screwed the jaw face, the retainer block and the support 2x4 all together flush with the bench top.

The jack only lifts or lowers the top, and isn't actually used as support once the table is set at the desired height. All jokes aside, that is very impressive! So, that first workbench was too low, and too high, and too heavy to easily move around. Those are for brand new jacks. 3 years ago. Just out of curiosity, why did you use a battery? These were glued and screwed precisely to each leg with the help of a little scrap wood jig. Hi, I've added your project to the "Make Your Own Bench-Vise!" Maybe I can find a way to make it work. Thank you for making this possible. Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. In about 2010 I uploaded a short and simple YouTube video showing how it operates. What is the range of heights available with it? @jHop, I believe that the legs are supported by the large pegs on each leg. However in order to make these useful I had to first glue them all up into larger panels. 300lbs Heavy Duty Hydraulic Motorcycle Scissor Jack Lift with The Foot Peg Hold Downs Fit for Motorbike Dirt Bike Hydraulic Center Stand Lift with 4 Wheels, Extreme Max 5001.5044 1000 lbs. Thanks, 7 years ago The others rise on 2 jacks one that support each side all the time. To do this, the upper structure could not be built separately - it needed to be built into the existing lower structure, using it as a guide, in order to ensure that they mated together precisely. Then I cut a slot out of the support 2x4 to fit the tapped bar retainer block (image 2). You also have the option to opt-out of these cookies.

Capacity, Jack Electric Car Lift Scissor Jack Lifting Tool Car Electric Jack with Manual Wrench & Wheel Chock 12V 3 Ton (Color : A, Size : One Size), 500KG/1100LBS Capacity Motorcycle Lift Jack Center Scissor Lift Jack Wide Flat Hoist Stand for Bikes ATV Garage Repair Stand DANZIHAAO (Color : E), VIVOHOME Steel Motorcycle ATV Scissor Lift Jack Crank Hoist Stand with Steel Motorcycle ATV Scissor Lift Jack Crank Hoist Stand, STRATUS Commercial Grade On-Ground or In-Ground Mount Low Profile Full Rise Scissor Lift SAE-UT8000, n/a Portable 12V 5 Ton Car Jack Lift Auto Lift Scissor Jack Lifting Machinisms 120-470/170-520mm Electric Car Jack for SUV (Color : A, Size : One Size), Black Widow Air OP Heavy Duty ProLift 1,500 lb Motorcycle Scissor Lift Table, VIVOHOME Steel Motorcycle ATV Scissor Lift Jack Crank Hoist Stand with Heavy Duty Hydraulic Motorcycle Lift Table Foot Operated ATV Dirt Bike Scissor Jack Stand, KWEIOTO Jack 500KG/1100LBS Capacity Motorcycle Lift Jack Center Scissor Lift Jack Wide Flat Hoist Stand for Bikes ATV Garage Repair Stand (Color : Blue), KWEIOTO Jack Motorcycle Lift, Adjustable Motorcycle Scissor Jack, 500KG Capacity Dirt Bike ATV Wide Deck Scissor Lift Jack Crank Hoist Stand, VIVOHOME 1100 Lbs Steel Wide Deck Motorcycle Lift ATV Scissor Lift Jack with SPECSTAR Heavy Duty Motorcycle Rear Wheel Lift Universal Sport Bike Swingarm Spool Paddock Stand Combo, Adjustable Motorcycle Lift Jack Easier for Vehicle, All customers get FREE Shipping on orders over $25 shipped by Amazon. With the stress of the jack pushing up the table top, have you noticed any bowing? Not yet. Before I started my build I was looking for other examples to work from and hadnt seen this one. The first step was to lock the upper pieces of the outer leg portions to each other as precisely as possible. All of the details are written out in the steps. The top beam structure needed to precisely fit into the lower structure, so the legs do not bind up at all as it is raised and lowered. The first challenge with this project was to build in just the right amount of wiggle room with the telescoping legs. An update: 7 months inThe main reason for my failure (and your success) is likely a simple matter of weight. Gonna have to try that! Thanks for the idea, I will be buolding one. The Wood Whisperer abides by word of mouth marketing standards and holds integrity in the highest regard. These cookies ensure basic functionalities and security features of the website, anonymously. At this point, the outer leg sleeves had a 5 1/2" portion cut off using the cross-cut sled on the table saw. I also I applied spray urethane to the exposed unfinished surfaces of the vise to keep moisture and whatever I spill on it out. Oh ya the best part is it adjusts using a electric scissor jack powered by a motorcycle battery and I have pins that go in so it is solid as a rock. On the top side of the upper beam structure holes were drilled and counter-bored, directly above the tops of the inner legs. It would have saved me time and been much easier. Get and use whatever you have that meets your size needs though. I had an old laminate table top and four casters that I finally had a use for. And, I like it even lower when I am doing assembly work; during glue ups, when assembling pieces, for finishing, and anytime I am working with something large and bulky. But that is an instructable for another day. Good point. Others might say, "Why did you put this old piece of wood here? The inner leg pieces were buffed with superfine steel wool and waxed with furniture wax. the exposed end of the threaded rod is a 3/4" hex head. Regarding tools needed, this project relies heavily on two main things: Other tools used include: drills and drivers, orbital sander, clamps. I had a question about the base. With its unique design, the Jack Bench has been featured by Fine Woodworking Magazine, its been featured on Scott Phillips American Woodshop, and dozens of various different websites. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. Also i think your design is much better then the others ive seen. We need you safe, healthy and moving. Anyway, I built a new assembly table using your torsion box design.

Sitemap 2