Firstly it lifts paper off the drum creating an air gap. The tutorial is clear, but you may need to create a plan to follow yourself, as there is no building plan within the video. Could you please send me your sketchup-plans. Ive started making guitars for family and friends. The primary ways I accomplish this is through a lot of power, a variable speed DC gear motor which allows me to creep the wood under the drum at a fixed rate, a large sanding drum to provide more abrasive surface area, and dust collection that prevents material from adhering to the drum. Email: rudyur@gmail.com. Just curious if you received something considering how old this post is. Unique Features of the V-Drum and Flatmaster Sanders -. You did a great job, enjoy! I went with a slab of granite that was broken in half at the local home store and talked the manager into letting it go for $20. A 3"x5/8" pulley is automatically included in the kit for the motor. Liked your design on the 36 drum sander. Id like to see video, we all love video! It would work well in a workshop with lots of space. Thank you, Matt, really impressed with your build. https://goo.gl/photos/9Bh4gx4fob8CnJxRA. I started on an 18 drum sander a few years ago and had some physical problems and had to put it aside and I never got back to it. So I recommend anyone interested in building something similar to just start ordering parts, then designing accordingly. This cookie is set by GDPR Cookie Consent plugin. though this guy is obviously more experinced and crafty than i, i still feel encouraged. However, there are millions of products and services on the web, and I only promote those products or services that I would use personally. And yes, its time consuming to build but a lot easier than youd think. The linear bearings and table lift jacks were almost $400 themselves, though, so Im still convinced it could be done for cheaper. 2. It takes a LOT of power to thickness sand, so more is better. Great idea. You should be proud of what you accomplished with this. Make sure to watch our online demos and check out the FAQ's for more information. The drum was made with a drill rod, MDF cylinders, and some PVC plumbing. How large in diameter are the rails for the linear bearings and where did you get them? Hi Matt, Would it be possible to get the plans and the building instructions, please let me know. bangood.com circuit boards for tach and conveyor speed controller. Oh, and for those wondering, my materials cost was just over $1000. Please reply via e-mail if this is not possible or if you wish to be paid in advance, as I know I would in your situation. Ill stick to my #4 smoother. The tutorial is segmented into 17 clear steps. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. Very cool project,and great job. Inside this tutorial, you would find a link to the pdf that contains the plans dimensions in the description box.

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If you have a motor with a 1/2" shaft please specify at the time of your order and the pulley can be switched. It was made with acrylic (Plexiglas) that was glued together. I began building a 24 inch thickness sander months ago. Its a fully instructional video tutorial and would guide you through the process of making yours. Hello Matt,

But opting out of some of these cookies may affect your browsing experience. Let me know the cost and I would be willing to pay for them. Like so many others here I would absolutely love a copy of your plans if you would be willing to send them to me. The MDF discs (over 50 of them) were cut with a router (ugh) and epoxied onto the shaft. I hereby infringe upon Marks creative moniker, and dub thee The Metal Whisperer (and perhaps also the Earl of Granite). Oh man! The written tutorial has helpful links and pictures to guide you. The frame itself was built with recycled steel. Fantastic job ! I always give honest opinions, findings, and experiences on products. The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Kudos on overcoming the power, speed and dust collection issues riddled by the mainstream manufacturers! lead screws and nuts (for vertical movement of conveyor table If i do its to get my stock down close to where I want it and then I do a final on the wide belt. It can move the wood anywhere from 0-20fpm. Im using a 190 vdc industrial motor and ebay speed controller for drive motor. Very innovative. Would you be so kind as to send them to me? The cookies is used to store the user consent for the cookies in the category "Necessary". The table itself is supported in the center by two 12v scissor jacks for motorized lift/lowering. Thank you sir, Your email address will not be published. The cookie is used to store the user consent for the cookies in the category "Other. The air gap prevents the drum from creating heat, which in turn helps paper to last longer. Id be very interested in a set of plans. ammeter for monitoring drum load and any other info you think pertinent to building this sander. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. These tutorials are specially handpicked to demonstrate how to build a Drum Sander by yourself, right there in your workshop. The table moves on 4 linear bearing rails (like youd find in a CNC machine) to allow for very smooth adjustments up and down. The 3rd will probably generate the most controversy, but my design allows me to bite into about 0.040-0.050 inches of wood with each pass without burning the paper. That is crazy! 3) I dont really have a planer to speak of. I have being doing all sorts of projects my whole life and Im always saying, Hey, that would make a good blog post! Finally, I decided to take the leap and put myself out there. Thanks. Because of these sanders using hook and loop and the high RPM of the drum, centrifugal force pushes the paper off of the drum and allows the hook and loop to tighten up, creating an air gap under the paper. Im in central PA. I have the possibility of sketschup and possibly clarification video would be very nice. Guaranteedunless youre dealing with a LOT of rough lumber, the Drum Sander will be used and worth 10 times what the Planer will be. I have seen many request for plans but no reply, if they are available I would really like to purchase a set , if not possible I will try to duplicate from your post. Our sander relies on a perfectly flat top and the paper lifting off of the drum. In the end, I think a chained system with lead screws would have been better, even with a hand crank instead of a motorized lift mechanism, but if I ever built a second version, Id design those in from the start. Imitation is the highest form of compliment. Fine job. Feel free to email me at riii@shoemakerac.com. I like it. Besides, a lathe is much simpler than THIS beauty.. lol. For a motor that will work with this sander clickHERE. hi there just found your great machine on u tube and Im interested if u do have plans ? Plus the board is sanded and ready to go with very little touch up sanding. pillow blocks for sanding drum I gave it a full commission of work and it didnt even blink. Do you have plans or material list available for this drum sander? The video is done in a step by step building process so you can note the steps as you watch. Well done! - Looks like a fun ride! Also, this could be excessive, but on the other end a vertical belt sander. The motor is a 6.5 HP compressor duty motor. I was undertaking building a homemade thickness sander some time back. Let me know I will make you a sweet deal This blog generates income via ads. That is what my design was going to use. A scoop on the back comes within a few mils of the drum itself to ensure that all air is pulled from the front side of the drum. Centrifugal force is a key element. 1. I am also looking for building plans for a drum sander and yours is one of the best Ive encountered. Id like to attempt something like that soon. Its made with 3 layers of laminated plywood on each side and some 2 by 4 oak beams. I would be interested in the plans and would of course pay. Excellent work. My advice to anyone considering purchasing a Planer would be to look at purchasing (or building) a good Drum Sander instead. Its a 6x6x0.25thick, 14 long square tube with 1/4 steel plate welded to the tops and bottom. Within the tutorial, you would find more instructions and tips on how to build yourself an excellent drum sander. Given this, please assume that any links leading you to products or services are affiliate links that we will receive compensation from. That includes this project. I fear Im stretching a friendship too far by frequently using a neighbors drum sander to thickness the guitar body parts. Congrats on that, Matt. Anyone can start a successful blog, so why cant I (or you, too!)? If youre willing to send me plans, Ill gladly pay for them. Nick. Impressive build. Mine is an 18 grizzly and I love it. They are conveyor rollers (ironically) and are held in place by a piece of 1/2 tube welded to a tab. Even if its only 4 or 5 hp, it does the trick. The drum was then trued by simply raising the moving conveyor belt under the drum before applying the hook side of the Velcro material. The drum is a 1.25 precision shaft. This builder spent about $500 building this sander, where it would cost about five times that if he were to get a new one. Your email address will not be published. 7. Ive got everything I need to finish it and now youve inspired me to get it finishedfinally. Although it took quite a while for the designer to build, it ideally should take a couple of weeks. Ive got some tubing, bearings, shaft material and even a conveyor belt laying around and Im ready to build! Enjoy that monster! If youd be so kind as to send the plans, Ill use them as a go-by and build around what Ive got on hand. great job Matttruly great job! Tam. It is a bit tasking, but worth it. The views and opinions expressed on this blog are purely our own. Save my name, email, and website in this browser for the next time I comment. One of the important functions of a drum sander is to sand pieces of wood to fit particular shapes, edges, or corners. By clicking Accept, you consent to the use of ALL the cookies. belt thickness sander, 440 volt, 3ph. Sorry I forgot to give my email address. This is a 25 wide Drum Sander tutorial.

Does the conveyer feed work well? This cookie is set by GDPR Cookie Consent plugin. 30 H.P. With no static on the drum, dust won't stick to the paper. My email is jnhaller@sbcglobal.net. It is rancilmaz@gmail.com. That is what I bought parts for. Get a precision ground rod. This video tutorial teaches you how to make a drum sander using a 400W bench grinder for power. Hi Matt: You are the man when it comes to homemade tools. Any product claim, statistic, quote or other representation about a product or service should be verified with the manufacturer, provider or party in question. V-Drum Kits are a great solution for customers outside of North America. I have all the MDF discs cut out I just have to drill holes in some of them to lighten it before I glue it together. I dont run the sander long enough to need a continuous duty motor, or a TEFC. Pulley for Motor - Shaft Size

The slow speed is obviously nice because I can leave the table at a fixed distance from the drum and hog off more material by simply feeding the workpiece at a crawl. I built this drum sander for three reasons: 1) Sick of using a hand sanders to smooth my end-grain cutting boards. No experience, but Im now studying it. Snipe is non-existent, but Im sure misalignment might introduce it into the system if Im not careful. Hi Matt, I too see that it was a long time ago, but is there any chance that you could send me a copy toi of your plan? jigs The dust collection works perfectly when hooked up to a large enough cyclone and the time savings is incredible. 5/8". The drum was shellacd to provide better adhesion of the hook side of the Velcro material, then spirally wrapped with 120 grit paper. I have found the same issue using my Drum Sanderthat I use my Planer very little. You would start by turning scrap wood into a drum. I then chucked up a diamond wheel in my trusty 4.5 angle grinder, clamped a steel straight edge to the granite where I wanted to cut it, ran the hose on it, and cut away. stuff like this is what makes my wishlist get longer and longer :/. ?please and a list of parts thank you for your time john streetermy e mail is jtstreeter43@gmail.com. The written tutorial shows you in a more detailed way how to get all of this done. Let me know if you are still cruising this forum! After this is done, get some glue and stick sandpaper unto the drum.

Setting up a smaller shop at home and would like a machine like you built. It looks fantastic, One suggestion though. For this build, you would need a table saw; the table saw sled, disc sander, wooden bench vice, angle grinder stand, and a drill guide.This drum sander is not too large, this means that it would be great for a small office or workshop space. Hello, And a few hors? The third and most important aspect of our drum sander is that all other sanders rely on the user of the machine deciding on the correct pressure to exert on the back of the sandpaper with either a pad, plate, or drum. Sorry about the late response, am a little behind. Please let me know if this design is available and if there is a cost. it saves time and the cost of having to have a really wide belt sander. Hi, with all that metal, why not use a steel tube for the drum? You should, however, note that to use drum sanders on a bench drill, you must first check the capability of the drill. Wally. A beautiful piece of work. In fact about the only time I use the planer is when the wood is too thick to run through the Drum Sander.

- from Stumpy Nubs. If you would send me the drawings and plans of your machine I would like that. This basic kit includes a 24" x 4" diameter drum, suitable for any cabinet maker or furniture builder, 2 bearings, 2 - 3"x5/8" pulleys, 2 - 3"x10yd rolls of sandpaper, 1 in 100g and 1 in 180g and a dvd plan on how to build the unit. I sure would appreciate that very much. This is the coolest homemade shop tool that I have ever seen. These cookies track visitors across websites and collect information to provide customized ads. For this design, you would need MDF, plywood, angle iron, oil paint, a drive motor, bolts and nuts, and some other tools you would find within the tutorial. Did you just use a big hole saw to cut out all those discs? The project got put on the backburner and I ended up using a friends sander (what a concept). My email is brooks.ballard at gmx.com. Hi Matt, this really looks good, I have looked around at various other projects but really looks like a professional job. Matt, not sure if my email gets posted to you but its jimcain4545@yahoo.com, can i buy a set of plans from you? Thank You Very Much for Your Kind Consideration. This workhorse has me droolingI just joined, and am learning to weld, as well. He begins by building the sanding drum and rollers; he includes a link on how to do this within the tutorial. But if the shop-made wooden drum sanders have you thinking you could do better, I would agree. This is our most popular size of drum kit. Shipping to West Coast shouldnt be to bad. VELCRO brand hook and loop is used for changing paper - simply unroll one grit and roll on another. Id love to see it and the speed ranges you can do. Matt, you should really be proud of your sender. Now I guess I have somewhat of an idea of what it takes. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. A round rod will NOT be precise enough to minimize vibration. Maybe.. Thickness sander plans - printer optimized, DIY Thickness Sander - Sanding Tips, Jigs and Techniques | WoodArchivist.com #woodworkingtips, shop built drum sander plans | Drum Sander-Thickness Sander, Vertical / Horizontal router table build - Woodworking Talk - Woodworkers Forum. WOW! This website uses cookies to improve your experience while you navigate through the website. If you would like i will pay for it as well. But how can you do all this and more if you have no Drum sander in your workshop?

It works great and saves me a lot of hand sanding. It is a 24 thickness sander. I am also interested in any information that is still available? I am learning to weld and have been planning on a drum sander build for about a year. Let me know how to proceed. Would you give me more information on this homemade 36 drums else, because I find a decent drums else I can build yourself. I think its awesome! If you let me suggest one thing, that I have in mind for mine and it seems it could pefectly adapt to your: add a disc sander to one of the ends, put a baseplate, etc. The drum is made form polycarbonate tubing which runs cooler and eliminates static. Her sander sits on top of a stand that contains the dust extractor. Industrial emergency safety stop switch that thing is a BEAST indeed! I spent a lot of time during the week designing and planning the whole project, though, so Im not sure how much that would equate to. Wish I had the time to attempt a project like this. Nice work. We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. This was probably horribly unsafe, but it worked just fine for me. Ive built 2 of these (nowhere near your caliber though) and there are too many bugs to work out that I get frustrated. This drum sander was created to help with segmented turnings on a lathe. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); The Wood Whisperer is proudly sponsored by brands that Marc trusts. The quick speed is nice because it allows me to just lightly scuff sand multiple boards in rapid succession. This way you never have to run a whole face frame through a wide sander. My hats off to you. Matt, great looking machine. I have a wide belt sander, so I sand all my stiles and rails to the same thickness. Makes my delta drum sander look like a kids toy. choosing a selection results in a full page refresh. Instead it drops down into the box, allowing for easier dust collection. sander sanding Having a long machining background myself I am very impressed with the construction of your sander. I am willing to share the sketchup-plans with anyone interested as well but they incorporate the design as-is, not how it should be. Also, you really need to just design around what you have on hand, since we usually dont have the luxury of specing everything, right? I too am very interested in the Sketchup and general plans for this build! I frequently use intermediate speeds, depending on how much material Im sanding off. All content on The Wood Whisperer is copyrighted, and may not be reprinted in full form without my written consent. Depth of cut is changed by switching the grit of sandpaper. In this overview, the builder gives you the dimensions and all the information you need to build your sander. I also have a 3hp AC motor, may be able to fit in a large flat rate box Conveyor rollers (bought from Grizzly) http://woodgears.ca/bandsaw/homemade.html, http://www.youtube.com/watch?v..re=related. wow man.

Contact us for International shipping rates & services. The conveyor is a large sanding belt powered by a bodine DC gear motor hooked up to a minarik speed controller. Stay up to date with videos, events and sales. Should I ever be compensated to write, I will make full disclosure. motor pulleys Great idea using the granite countertop for a platten. Many skills and creative thought went into the machine. We have even on occasion had customers acquire motors for free. 5. Dont forget your consulting fee for helping the rest of build our own. The 4" diameter drum allows for a feed rate of 20' per minute. The wheels are locking casters and definitely undersized now that Ive added all the steel and granite. Matt, The pressure rollers are indispensable. I would also like to buy the plans if possible. It weighs, by itself, probably 25 lbs. I am sure you will really enjoy it! Whats next, a homemade space shuttle ? Typically, drum sanders are just a little complex to build, but with the tutorials above, building it should not be too challenging. keyed shaft for sanding drum happy to pay. Copyright 2006-2022 The Wood Whisperer Inc. This is a project way beyond my abilities. Ive been looking to build a drum sander as well and this baby of yours looks totally awesome.

I was having that same problem with my face frames also for a long time. Congratulations I know you will enjoy it. I agree about seeing a video. This way, building your drum sander will not become a chore, and you can finish it in record time.

NOTE: if youre thinking of building your own drum sander, dont skimp on this part. Where can I get the Sketchup plans? It should not be as large as it should be if you were using a lathe. Just came across your sander. No clips needed for holding paper. Your machine looks way better than mine though :) Klingspor brand stearate coated paper will sand pine, paint and even nails without damaging the sandpaper, a savings to the user. sander drum build tools homemade diy woodworking wood woodshop belt plans projects garage

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